Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. 0000010799 00000 n If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. And depending on how much you rub off, it will let the clutch open up. This page was generated at 06:17 PM. Continue with Recommended Cookies. <0.010", check with feeler guage between spring and straight edge across face of diaphram spring. SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! I went and purchased a machine shim the fits exactly behind that nut. Clutch These are for 1999-2002FLH/FLT book. endobj The compensator sprocket 150-165 foot pounds. trailer <]>> startxref 0 %%EOF 29 0 obj<>stream 0000035146 00000 n The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . JavaScript is disabled. CUSTOM (.1P Including all these torque specs for Harley in a single article is nearly impossible. lordharold Active Member. Now, you need to bring your service manual and follow the instruction. Clean the drain plug and install the new O-ring. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! Required fields are marked *. 88 cu. 25-40 foot pounds. Now release the clutch plates that caused the dragging. Shovel 90-120 inch pounds What I know off the top of my head: 1.) __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. Tuning a CV carb Rear Shock Absorber Harley-Davidson CVO Tri Glide Specs. To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. There is an issue if they cannot determine the size of the socket or wrench they will need. Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. QO_(44? T-45 Torx Which it won't fit my bike.. eitherway I'll have it ready to go today. Evolution Unlimited 140 ft-lbs. Discussions. Where might I find a service repair manual for a 2017 Harley Davidson Road King? Thus, the motorcycle gets its top speed for which it is known. With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. The nut only moved about 10 degrees past the . (95.25 mm)Stroke - 4.00 in. 0000003541 00000 n My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range . lbs. as instructed in your factory manual. 4 0 obj #10 - 22 in. In this book, it states: Clutch hub nut@ 50 lbs. Following its customization, people often change the exhaust pipe or muffler to get the unique roaring sound from, Read More Tips on Changing Harley Davidson Exhaust Pipe Detailed ExplainedContinue, Ask any motorcycle rider, and they will tell you the importance of maintaining the right tire pressure. Yes, those torque values are correct and don't forget to use some red locktite. If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. Loosen slider cap nuts and axle nut. Refer to Photo 2. 3.80 litres (4.02 US quarts) Other specifications. Like so many others they torqued the nut to 80 ftlbs, by the way that is a Harley Spec. 35-45 foot pounds Sportster Unlimited You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. Spark Plugs monster ruin your riding. Over time, the clutch of your bike wears down, which results in adjustments. EVO 82 HP Stage 3 It depends on the motorcycle model and manufacturing years. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. % This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. TC95 128HP Stage 3 This is from the 17 Touring Service manual. I printed off the complete torque specs for the softail models . I opted for a machine shim.. they didn't come out with the updated comensator until 07. For removing the cover, move up down and reveal the clutch cable adjuster. Fill the primary with oil. After that, you can use some non-petrol-based silicon lube on the friction plates. Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. Your email address will not be published. as long as the 2050 is made for primary,transmission application. Camshafts Front Fender mounting bracket bolts Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. SOURCE: Need the torque specs on clutch for a 85 FLHTC. The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. Could someone tell me which is correct? Or did you lose the key to your Harley Davidson? 35-40 foot pounds. Now put the locknut back on and make sure it fits in the grooves. 0000024100 00000 n 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. Price. Clutch hub nut to 70-80 ft./lbs. The other question I have issues over is what size of socket or wrench to use. Plug Wires Triple Tree Pinch Bolts You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. Now you have to follow the instructions given in your service manual to maintain correct tightness. SOURCE: Need the torque specs on clutch for a 85 FLHTC. Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. 32-40 inch pounds pounds, rocker cover 135-155 inch pounds. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. Required fields are marked *. Harley Davidson Softails require one quart of primary fluid. '05 Carbed Night Train (Sold) 111 rwhp, 112 rwtq Best 1/4 ET 12.557s Best 1/4 MPH 108.59. 45-55 foot pounds 90-120 inch pounds Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. In the above table, we have only described Harleys most widely required torque numbers. There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. 5/8" - 154, Home Torque specs shown in the shop manual are the critical ones. When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". Contact point (2) must have edge of drill touching the edge of fork leg. 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. or 95-108Nm. <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. Clutch hub nut, 180-210 foot pounds Thanks guys.. will be stopping bye the dealer today to get some other stuff. 0000001472 00000 n 28-35 foot pounds 35-40 foot pounds They want you to use a torque wrench where specified. Harley motorcycles are made using industry-leading components and parts. Manage Settings 1/4 inch bolts Carburetor Thanks again for everyone's help All times are GMT-5. This torque value is required to tighten the cylinder screw. Diesel, here's what my manual says now. 60-65 foot pounds When they bottom out give them a little tweak and you are good to go. After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. Performance Calculations https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. 2006 Harley Davidson Touring Motorcycle Service Manual for: 2006 FLHX Street Glide, 2006 FLHT Electra Glide Standard, 2006 FLHTC Electra Glide Classic, 2006 FLHTCU Electra Glide Ultra Classic, 2006 FLTR Road 2006 Glide, FLTRI Road Glide. Transmission sprocket nut: 80-90. According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream Drain as much of the primary oil as possible before starting. 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. We have briefly discussed Harley Davidson torque specifications for only a few components and models. MANUFACTURING TOLERANCES. So, you are better to go through the user manual for each motorcycle and find the correct torque values. 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. New EFI for EVO and TC, Performance Gallery You are looking : harley davidson torque specifications, The following summaries about what is goat pus will help you make more personal choices about more accurate and faster information. Primary chaincase to engine bolts: 16-18. Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun). Reduce Engine Surging Use a Torx driver and bit to remove the four Torx bolts on the derby cover. MPH at RPM A few years ago a local shop put a new motor in my K9. >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. Use Loctite 271 on threads. I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. With this drive-train, the Harley-Davidson Freewheeler . Unlock the full power of your engine. at home And, compensating nut torque@ 90-100 lbs. Buy Books and Manuals . Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. Not adjustable. thanks guys. How to Build a 17-22 foot pounds Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. June 2, 2018 by Ride It Wrench It 4 Comments. 2.) Clutch hub nut (left handed threads) 60-80 foot pounds. 1/4 " - 10 ft. lbs. EVO 95 HP Stage 3 Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: Instructions say refer to the manual. Plus they say blue for the clutch nut and red for the compansator. Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. While there I asked them about the torque specs for my compensator nut and clutch.. there official hd service manual for my bike was exactly what my manual says.. 75lb. If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. My question was about the posted rear axle torque value for the '06 VRSC . 100 in lbs for the derby cover. The pictures below will help you understand why I dont give torque specifications when asked. So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. 100 in lbs for the clutch diaphragm bolts. Spark Plug Derby is 84-108 inch (7-9 ft.) lbs. Thats the point where you need to the adjustment. Open the derby cover so you can see the primary oil level. Horsepower Gallery For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. General. 0000031803 00000 n I put a little red locktite on. After that, go down in the transmission cover area, where you can notice that the shaft has a slot. Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. MT MT 4. or 10-12 Nm. In the next few sections, we will show you the most-required torque and its specifications. Your email address will not be published. Use my videos as a visual reference before or as your working on your bike.